Sep 09 2026
Artificial Intelligence

How Will Manufacturers Capitalize on AI’s Promise?

Moving from AI pilot to practice requires focus on a few common challenges. Expertise from third-party service providers can help.

As manufacturers uncover new opportunities almost daily for AI to improve and evolve their operations, their attention turns quickly to where and how their IT infrastructure can support those opportunities — and where it may fall flat.

Unfortunately, pain points abound: Data siloes, IT and operational technology (OT) misalignment, conflicting priorities across widely dispersed operations and locations, cybersecurity and compliance concerns, even networking bottlenecks, all stand as hurdles on the path to full-scale AI adoption.

Tackling data governance and proper orchestration of cybersecurity and computing infrastructure sets manufacturers on a clearer path to actualizing AI ambitions. Allowing data and cybersecurity to stand as the foundational layer for any broader AI initiatives — and knowing when and where to turn for guidance from experienced service providers — can help manufacturers who may be stuck on AI execution to start making progress. Here are three common challenges we’re seeing manufacturers face, and how third-party services can help mitigate those challenges, add value and move AI initiatives forward.

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Break Down Data Siloes

To truly bridge the gaps between corporate IT systems and isolated OT on the manufacturing floor or in the warehouse, several strategies are required. Deploying edge computing and Internet of Things solutions ensures continuous collection and translation of raw telemetry and sensor information from machines into centralized IT environments. Modern pipeline and data warehouse tools such as Snowflake, Databricks or Azure further integrate the IT/OT data ecosystems to create a single source of truth. Governance frameworks will ensure all that data is validated when it’s ingested, then standardized and kept secure as it flows across the previously siloed departments or teams.

After all of that is accomplished, the manufacturer can start to use clean, trusted data to deploy generative and predictive AI solutions as well as agents, setting them to work or piloting AI-enabled solutions for anomaly detection, digital twins, and predictive maintenance.

DIVE DEEPER: Learn what you’ll need to build a foundation for scalable artificial intelligence.

Remove Networking Bottlenecks

Networking bottlenecks hinder AI and other data-intensive initiatives by delaying time to insight or failing to support IT/OT convergence. This is where third-party expertise, such as network architecture design, can really help manufacturers ramp up and operationalize AI infrastructure quickly, at scale. 

An IT/OT network assessment evaluates the current environment to uncover opportunities to securely bridge IT and OT, ensuring more seamless flows of production telemetry and other critical data. Deploying edge-ready infrastructure keeps data and processing closer to the source, relieving bandwidth congestion, reducing latency and allowing real-time anomaly detection should anything go wrong. Modernizing and upgrading aging network equipment is another necessity, particularly where higher bandwidth is required to propel Industry 4.0 initiatives forward.

Harden the Security Posture

OT network assessments and IT/OT convergence maturity assessments identify vulnerabilities and evaluate governance, compliance and data flows to ensure connections from factory floors to business offices remain secure and aren’t open to breaches. A third-party service provider can help manufacturers architect security boundaries to maintain strict, zero-trust access controls and real-time threat monitoring. AI-ready infrastructure such as modular, prevalidated Cisco AI PODs or prevalidated AI architecture help manufacturers shorten deployment timelines and build more secure AI environments from the ground up.

Beyond preparing a more secure and seamless foundation for any manufacturing AI initiative, a third-party provider like CDW also offers continuous managed support. This is particularly valuable for resource-stretched teams who otherwise lack capacity to deliver 24/7 incident response or other ongoing optimizations that ensure applications and their underlying infrastructure remain resilient moving forward. Let us know how we can help.

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